Help with bike lying up

Started by Suzuki boi, Wednesday, 13 June 2018, 06:12 PM

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seth

 :doh:
If it's running you've got a chance to get it sorted .
:facepalm:
only a slightly modified gsx1400
oh and a standard one too

Sethbot Postwhore

Suzuki boi

Quote from: seth on Saturday, 23 June  2018, 06:26 AM
:doh:
If it's running you've got a chance to get it sorted .
:facepalm:
First bike I've been on that needed the clutch pulled in  :lol:

seth

If you dont know you don't know .
Glad your making progress
:cheers:
only a slightly modified gsx1400
oh and a standard one too

Sethbot Postwhore

Suzuki boi

#63
Iridium plugs arrived from tr250 :cheers:
Bike starts first tip of the button! Runs a lot better.
So engine running in good nick.

Took a plunge at the forks today.
Got them off.
Got in to one of them, got everything out ,spring, damper rod etc with a fork tool.
Used my lever from my car jack to wedge the damper rod from spinning.
But for the life off me I can't separate the tube from the slider.!!!!!!
I've got the clip out(which is f**ked)
I been puling them apart for hours And nothing they not budging!! :confused1:
I've drilled The 2 holes in tubes bigger and stuck a driver through it and got it wedged down and put the front wheel shaft on the slider and banged the bejesus out of it and no luck.
I've poured boiling water onto it but nope still doesnt want to come apart!
I'm gonna pick up a heat gun and try that but which one will do? I wouldn't need a powerful one would I?
An oul black and decker one do?
BLACK+DECKER KX1650-GB Heat Gun, 1750 W https://www.amazon.co.uk/dp/B0058GIATY/ref=cm_sw_r_cp_apa_5numBbHBXKV2M


seth

If the bolt is out of the bottom and the circlip is out from the forkseal nothing to stop it coming apart heat will just damage things.
Use the fork slider like a slide hammer it will come apart.
:cheers:
only a slightly modified gsx1400
oh and a standard one too

Sethbot Postwhore

Suzuki boi

Quote from: seth on Tuesday, 26 June  2018, 05:38 AM
If the bolt is out of the bottom and the circlip is out from the forkseal nothing to stop it coming apart heat will just damage things.
Use the fork slider like a slide hammer it will come apart.
:cheers:
4 hours of me and parts of my missus doing that and no luck. :grin:
I've a feeling the bushings are wedged onto each other and not letting it come out

seth

Only thing that can be holding them together is the fork seal
:cheers:
only a slightly modified gsx1400
oh and a standard one too

Sethbot Postwhore

Suzuki boi

Quote from: seth on Tuesday, 26 June  2018, 05:47 AM
Only thing that can be holding them together is the fork seal
:cheers:
Any other techniques in getting it out?

seth

Sorry I can't be more help but that's how I've always taken them apart with out much hassles.
Hopefully they come apart ok are you sure everything else is removed as you shouldn't be having as much bother as you are.
only a slightly modified gsx1400
oh and a standard one too

Sethbot Postwhore

gsxbarmy

As Seth says, with the bolt out of the bottom of the slider the fork tube and slider come apart by using as a jack hammer to separate the two. The only thing holding the two together is the fork seal itself (assuming you have the spring etc out of the fork itself.

Maybe spray some WD40 around the fork seal itself (assuming you e removed the dust seal and spring holding the fork seal in) to help free it off.
Nothing to do.............all day to do it....I love retirement :lol:

Suzuki boi



This is how horrible the seal looked before I even started.


This how it looks now. I scraped what I could of the seal .

Damper rod removed.


Also found this spring circle when dismantling,unsure what it is :doh:

seth

The spring is part of the fork seal .
I've seen worse did you find the circlip holding the seal in as you need to remove it then they will come apart fairly easily.
:cheers:
only a slightly modified gsx1400
oh and a standard one too

Sethbot Postwhore

Suzuki boi

Quote from: seth on Wednesday, 27 June  2018, 02:50 AM
The spring is part of the fork seal .
I've seen worse did you find the circlip holding the seal in as you need to remove it then they will come apart fairly easily.
:cheers:
Yep clip is out.
Was rusted to bits ,I think I threw it out as soon as I took it out.

seth

Ok should mow pull apart slide they lower and use as a slide hammer .
There is nothing else to stop them coming apart.
:cheers:
only a slightly modified gsx1400
oh and a standard one too

Sethbot Postwhore

Hooli

Have you tried kicking it around the garage? Cause that won't help.

Like Seth says, it should pull out like a slide hammer once the clip retaining the seal is out.

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