GSX1400 Owners .org

Technically Speaking => General Technical discussion => Topic started by: Tonythetiger on Wednesday, 08 May 2024, 07:49 AM

Title: Setting the TPS
Post by: Tonythetiger on Wednesday, 08 May 2024, 07:49 AM
Could anyone point me in the direction of the "HOW TO" on setting the TPS as I'm having a few issues with the way the bike is running at the minute, she seems a little lean  and yesterday when I gave her full throttle she bogged out. She has plenty of power and up to about 5500/6000rpm then she seemed to die for a second at which point I dropped throttle and then straight back on and off she went, I've also been thinking about the fuel filters and cleaning the tank out but I've never done it on a FI bike so a little nervous even though it's pretty straight forward. Any help would be appreciated from all you knowledgeable chaps.
                                 Tony.
Title: Re: Setting the TPS
Post by: seth on Wednesday, 08 May 2024, 08:05 AM
https://gsx1400owners.org/forum/index.php?topic=263.msg103626#msg103626

Just use the search feature here a big thread but worth a read through it all.
Once you get both the tops and the stps set it'll run much smoother.
It's much easier if you have 2 people.
Title: Re: Setting the TPS
Post by: Globalrider on Wednesday, 08 May 2024, 08:13 AM
Tea Bag! Common issue - It happened to me!
Title: Re: Setting the TPS
Post by: Eric GSX1400K3 on Wednesday, 08 May 2024, 09:17 AM
I'm having the same issue, at 5000rpm or thereabouts she stutters and hesitates, then picks up again.

Throttle bodies balanced and so on, all within spec but it still does it. So my theory is the TPS itself is shot, the little metallic track that determines the voltage in the sensor must be corroded or pitted. 

The sensor is as far as I know, the original one, so 21years old.

The STPS was the same and caused low speed snatchiness and increased fuel consumption. Replacing that fixed it. Now I need to replace the tps as well.

I believe Hooli is chasing a similar issue.

Best of luck, it's pretty straight forward to reset the tps and balance the pots.


Title: Re: Setting the TPS
Post by: Dwain Dibley on Wednesday, 08 May 2024, 09:23 AM
If you want to see how I did my tank, look here (https://gsx1400owners.org/forum/index.php?topic=7357.msg97755#msg97755)

Scroll up for the pump part.

I was trepidatious but once I got it to bits it was a piece of cake and yes the tea bag was well clogged up. I cleaned it with brake cleaner.

D.D.
Title: Re: Setting the TPS
Post by: Hooli on Wednesday, 08 May 2024, 05:39 PM
I'd guess that's fuel filters rather than TPS if I'm honest.

If it always happens at the same RPM it's pointing to a time the engine's demands for fuel/air isn't being met properly. TPS faults show up as at an issue at a particular throttle opening. I can produce rough running anytime I want by opening the throttle to the right point, which is where my TPS is going dodgy again.
Title: Re: Setting the TPS
Post by: Tonythetiger on Wednesday, 08 May 2024, 06:11 PM
Thanks boys, as usual you have come through and is the best reason to be a member of this site. Tony.
Title: Re: Setting the TPS
Post by: Eric GSX1400K3 on Wednesday, 08 May 2024, 06:30 PM
Quote from: Hooli on Wednesday, 08 May  2024, 05:39 PMI'd guess that's fuel filters rather than TPS if I'm honest.

If it always happens at the same RPM it's pointing to a time the engine's demands for fuel/air isn't being met properly. TPS faults show up as at an issue at a particular throttle opening. I can produce rough running anytime I want by opening the throttle to the right point, which is where my TPS is going dodgy again.
possibly, but hp filter bypass done, bypass filter and lp in line filter also clean. Teabag recently replaced and (sadly) not enough riding time this summer for it to get clogged, tank internals are clean as well, so all I can reason is the TPS....happy to be corrected, but that's what I'm checking out next, will take it off and measure voltage through it's range of motion, if any gaps in the reading, then I'm pretty sure the sensor track is to blame.
Title: Re: Setting the TPS
Post by: Hooli on Wednesday, 08 May 2024, 06:42 PM
I've never had one fail & actually show a fault when I test it like that, I agree it should show a fault but they never seem too.

I did a write up somewhere from info I found on a US GSXR forum but from memory also check the resistance between power & earth for the full range of movement. Obviously that shouldn't change, but I've seen them short internally to the sensor wire so it does.

FYI I've just ordered two TPS for my K2 from japan.webike.net for £105 delivered, that's as cheap as one delivered from a UK dealer. I figured a spare on the shelf is handy, it can sit next to my spare high pressure filter & MAP sensor etc etc
Title: Re: Setting the TPS
Post by: Andre on Wednesday, 08 May 2024, 08:20 PM
IMO there are only 2 viable tests to check for this type of fault:

1. Hook up a digital osciloscope and watch the waveform as you rotate the potentiometer (TPS).

2. Replace the TPS. Buy new or borrow a known faultless one.
Title: Re: Setting the TPS
Post by: Eric GSX1400K3 on Thursday, 09 May 2024, 12:07 AM
Quote from: Hooli on Wednesday, 08 May  2024, 06:42 PMI've never had one fail & actually show a fault when I test it like that, I agree it should show a fault but they never seem too.

I did a write up somewhere from info I found on a US GSXR forum but from memory also check the resistance between power & earth for the full range of movement. Obviously that shouldn't change, but I've seen them short internally to the sensor wire so it does.

FYI I've just ordered two TPS for my K2 from japan.webike.net for £105 delivered, that's as cheap as one delivered from a UK dealer. I figured a spare on the shelf is handy, it can sit next to my spare high pressure filter & MAP sensor etc etc
I remember the write up mate, it's what I used to check and confirm that my stps was done for. Since then, no more C28 errors.
Title: Re: Setting the TPS
Post by: Tonythetiger on Thursday, 09 May 2024, 09:39 PM
I've just read the TPS readings at the grey plug and are as follows.
1.068 F/C
2.400 F/O
I've noticed in a lot of the threads that the F/O reading is similar when read at the grey plug and I don't feel like it's the TPS causing the issues now so onto the next thing which is tank off cleaned out and have a go at the fuel filters, What's the H.P bypass all about? does it really improve the running or just prevent future issues?
I'm all for making my baby run the best she can and would consider most things if they are worth doing so opinions welcome. Tony
Title: Re: Setting the TPS
Post by: grog on Friday, 10 May 2024, 10:07 AM
Tony, IMO fuel filters being clean is absolute first thing.Nothing else matters until you know for sure that flow/ pressure is perfect.
Title: Re: Setting the TPS
Post by: Eric GSX1400K3 on Friday, 10 May 2024, 11:46 AM
The HP filter has a limited life as we all know, OEM fuel pumps are dear, and you can't buy the hp filter separately. Hooli did find a cheaper aftermarket pump and filter  these seem OK,so may be worth a crack if you get one. Have a search on here for the bypass mod, I think it's worthwhile and it's easy to do, you end up with a cleanable remote filter. Adding an inline lp filter also helps. Stops fuelling issues related to clogged hp filters where the bike hesitates from lack of fuel pressure and flow to the fuel rail.
Title: Re: Setting the TPS
Post by: grog on Friday, 10 May 2024, 05:05 PM
You can buy hp filter separate genuine, just 700 odd dollars, whole assembly is $1900.No wonder we search for alternatives.Think the Busa copy Hooli found less than 100.Way to go Tony unless external.If id known about cheapie when i did external, not sure which id choose. Either way, free flowing fuel makes them run like they should.
Title: Re: Setting the TPS
Post by: Hooli on Friday, 10 May 2024, 05:51 PM
It's not me who found a cheap pump. But I seem to recall it was from a Mistu car, but I know there are copies on ebay these days for a lot less than genuine. I think it's the same pump across GSXRs as well as our bikes.

The high pressure filter, search for Busa filters. That's what the cheap replacements are for but they fit our bikes fine. The only difference is two threaded inserts in the top that we don't use. I believe they support the fuel level sender on Busas.
Title: Re: Setting the TPS
Post by: Eric GSX1400K3 on Friday, 10 May 2024, 06:07 PM
Cheers Grog, quick check at MH: this is for the entire assembly, crazy money I agree.

I'm running the Quantum EFI pump attached to the oem hp filter, but with the bypass hole drilled, external 30micron cleanable filter.

Screenshot_20240510_153003_Samsung Internet.jpg
Title: Re: Setting the TPS
Post by: grog on Friday, 10 May 2024, 06:12 PM
Not sure if same as Hooli find or if fits 14, id be trying for stupid low price. Eric, download Mega Zip, my go to. https://www.ebay.com.au/itm/354940158353?itmmeta=01HXGS4865GVBCR29C7RBVGCT8&hash=item52a4150191:g:NJ4AAOSwukVkwMLH&itmprp=enc%3AAQAJAAAA4F3WvSxNdilXDLSagsABrLNYyRSDbhK3Ym2fJyFeJzTHLbihYf0hpL6bt7RIz1sH4wGf4sqg8%2BAahX4jt6JoFBRh4mjrhfVPTScCqUMFbDS9fT830G%2Ba7mXBSR6Sca%2BBVg3p%2Fp3lmwI2gWnOWsF3OEb9Nx6mAzpYPJJC%2BbfZZRKLoonSfe7DsvMZe1NuJ2sVjqDYad%2FErqSJG8uD99T6BnkL8CAMJJotDnC0dpTO2MqYdzXPjaNGnHQH5LjhqjguslY6AAp05B4vJSGLv14PgM2XVK8i9NhY5FnbbupiRwIN%7Ctkp%3ABFBMloORmexj
Title: Re: Setting the TPS
Post by: seth on Friday, 10 May 2024, 06:29 PM
Quote from: grog on Friday, 10 May  2024, 06:12 PMNot sure if same as Hooli find or if fits 14, id be trying for stupid low price. Eric, download Mega Zip, my go to. https://www.ebay.com.au/itm/354940158353?itmmeta=01HXGS4865GVBCR29C7RBVGCT8&hash=item52a4150191:g:NJ4AAOSwukVkwMLH&itmprp=enc%3AAQAJAAAA4F3WvSxNdilXDLSagsABrLNYyRSDbhK3Ym2fJyFeJzTHLbihYf0hpL6bt7RIz1sH4wGf4sqg8%2BAahX4jt6JoFBRh4mjrhfVPTScCqUMFbDS9fT830G%2Ba7mXBSR6Sca%2BBVg3p%2Fp3lmwI2gWnOWsF3OEb9Nx6mAzpYPJJC%2BbfZZRKLoonSfe7DsvMZe1NuJ2sVjqDYad%2FErqSJG8uD99T6BnkL8CAMJJotDnC0dpTO2MqYdzXPjaNGnHQH5LjhqjguslY6AAp05B4vJSGLv14PgM2XVK8i9NhY5FnbbupiRwIN%7Ctkp%3ABFBMloORmexj

Bargin and it looks identical to the one hooli found .
(Normally with this stuff if it looks the same it will fit as many use the same parts from common suppliers)
Title: Re: Setting the TPS
Post by: Hooli on Friday, 10 May 2024, 06:39 PM
Agreed that looks the same & you can see the two brass threaded inserts in that pic too.
Title: Re: Setting the TPS
Post by: grog on Friday, 10 May 2024, 07:03 PM
Solves a big problem weve always had, for that money no more cleaning or modifying to external. Makes a joke of OEM price.I read all these posts of bike not running right, fuel supply is first step before anything else. After its correct, still no good, then start with other reasons. EFI systems , car, bike , whatever, demand flow and pressure. Sound like a know it all but was my job, R&D bloke for EFI company.   
Title: Re: Setting the TPS
Post by: Hooli on Friday, 10 May 2024, 07:06 PM
I didn't know you did that grog, sounds a lot more interesting that what I do.

Title: Re: Setting the TPS
Post by: grog on Friday, 10 May 2024, 07:26 PM
Hooli was long time ago. Really good job, rotten bosses, everyday going home stinking of petrol, not at all glamorous but yeah, interesting. WE bought Mitsubishi fuel pumps that fit 14, just under $30. They were packaged as genuine parts, cheapest $100, up to $2g for Mercedes. Your searching for filter &tps just showed that. Most stuff we buy for our bikes has cheaper somewhere, helmets, gloves, parts etc. My helmet is $500 in Oz, i ordered same from China, more colour choice, 30 day delivery, $125. Wearing 3 yrs and perfect.I enjoy the search. 
Title: Re: Setting the TPS
Post by: Tonythetiger on Friday, 10 May 2024, 09:19 PM
Well I best get on fleabay and start spending my money, I think I will try the external filter aswell as it does make a lot of sense. Tony.
Title: Re: Setting the TPS
Post by: Tonythetiger on Friday, 10 May 2024, 10:42 PM
I've ACCIDENTLY figured out why she was running lumpy and jerky on the throttle, I was about to take the tank off and clean it out when I thought about looking at the plugs again, when i took the cap off N01 it didn't feel right as in to loose so I put it on and it was popping back off time after time, so I looked at why this would be and it turned out that the rubber cover on the cap had moved down by 3mm and was stopping the plug cap from seating correctly. So I'm now going for a quick ride to see if it's made any difference to how she rides and results later. Tony.
Title: Re: Setting the TPS
Post by: Tonythetiger on Saturday, 11 May 2024, 12:02 AM
Quote from: Tonythetiger on Friday, 10 May  2024, 10:42 PMI've ACCIDENTLY figured out why she was running lumpy and jerky on the throttle, I was about to take the tank off and clean it out when I thought about looking at the plugs again, when i took the cap off #1 but it didn't feel right as in to loose, so I put it on and it was popping back off time after time but had a good fit on the plug, so I looked at why this would be and it turned out that the rubber cover on the cap had moved down by 3mm and was stopping the plug cap from seating correctly. So I'm now going for a quick ride to see if it's made any difference to how she rides and results later. Tony.

Test ride over and she's way better, so I can only assume it's been that all along
Title: Re: Setting the TPS
Post by: grog on Saturday, 11 May 2024, 01:05 PM
👍Tony