GSX1400 Owners .org

Technically Speaking => Brakes => Topic started by: mlivkovich on Thursday, 18 October 2018, 07:23 AM

Title: Master cylinder upgrade
Post by: mlivkovich on Thursday, 18 October 2018, 07:23 AM
I read a lot about 4 pot caliper upgrades and everyone who installed them say that braking is improved. I also put 4 pot calipers that comes with TL1000S usd forks but I cannot see major difference. If I use TL master cylinder  with 14 mm piston diameter instead of gsx 5/8" piston diameter,  will it be better due to better pump/caliper piston ratio?
Title: Re: Master cylinder upgrade
Post by: gsxbarmy on Thursday, 18 October 2018, 07:26 AM
From what I have read, upgrading to a radial master cylinder is supposed to give a better percentage improvement in braking than changing the calipers. Whether that is true for the TL master cylinder I don't know, I don't know what type of master cylinder the TL one is.
Title: Re: Master cylinder upgrade
Post by: mlivkovich on Thursday, 18 October 2018, 08:38 AM
TL has axial master cylinder just like gsx has but piston diameter is smaller, so it means that less force is needed on lever using TL's cylinder.  :confused1:
Title: Re: Master cylinder upgrade
Post by: KiwiCol on Thursday, 18 October 2018, 09:52 AM
smaller piston - smaller displacement of fluid,  less braking force :confused1:
Title: Re: Master cylinder upgrade
Post by: mlivkovich on Thursday, 18 October 2018, 10:02 AM
Smaller piston, more braking force :confused1:
Force depends on pressure, not on displacement :confused1:
Bigger piston to piston diameter ratio, more braking force.
Title: Re: Master cylinder upgrade
Post by: gsxbarmy on Thursday, 18 October 2018, 02:47 PM
Looking at all the responses - I think the answer is try it, as it sounds like it should improve braking. Just be careful with initial tests!
Title: Re: Master cylinder upgrade
Post by: KiwiCol on Thursday, 18 October 2018, 03:43 PM
Ok, if you were to move 1 cc of brake fluid and 10 cc of brake fluid, which would move the pads more? 1cc or 10cc?
Title: Re: Master cylinder upgrade
Post by: mlivkovich on Thursday, 18 October 2018, 04:11 PM
It doesn't matter how much fluid do you move, it matters how much pressure is created. Lets say brake pads need some amount of pressure to brake efficiently and both gsx and TL pump will create it. But you will need smaller force and more travel on lever that pushes smaller piston. It means gsx lever has to be pulled harder with less travel to create same pressure and force on brake pads.
Logic, isn't it?  :confused1:
Title: Re: Master cylinder upgrade
Post by: grog on Thursday, 18 October 2018, 04:23 PM
When the size of the master cylinder piston increases, the output pressure of the master cylinder decreases. A smaller master cylinder piston will exert more line pressure with the same amount of force (pedal ratio) than a master cylinder piston with a larger piston area.
Title: Re: Master cylinder upgrade
Post by: Hooli on Thursday, 18 October 2018, 07:25 PM
But equally a smaller master cylinder piston increases lever movement as it has to move further to push enough fluid down to move the caliper pistons enough to apply the pressure to the pads.

It's all leverage, doesn't matter if it's hydraulic, cable or rod brakes.
Title: Re: Master cylinder upgrade
Post by: grog on Thursday, 18 October 2018, 07:31 PM
exactly correct Hooli.
Title: Re: Master cylinder upgrade
Post by: mlivkovich on Thursday, 18 October 2018, 07:50 PM
Quote from: Hooli on Thursday, 18 October  2018, 07:25 PM
But equally a smaller master cylinder piston increases lever movement as it has to move further to push enough fluid down to move the caliper pistons enough to apply the pressure to the pads.

It's all leverage, doesn't matter if it's hydraulic, cable or rod brakes.

Conclusion is that 4 piston calipers are not real benefit until proper master cylinder is used? :confused1:
:stir:
Title: Re: Master cylinder upgrade
Post by: grog on Thursday, 18 October 2018, 08:34 PM
any idea of piston area, 4 pots compared to 6 pots?
Title: Re: Master cylinder upgrade
Post by: Hooli on Thursday, 18 October 2018, 11:33 PM
Quote from: mlivkovich on Thursday, 18 October  2018, 07:50 PM
Quote from: Hooli on Thursday, 18 October  2018, 07:25 PM
But equally a smaller master cylinder piston increases lever movement as it has to move further to push enough fluid down to move the caliper pistons enough to apply the pressure to the pads.

It's all leverage, doesn't matter if it's hydraulic, cable or rod brakes.

Conclusion is that 4 piston calipers are not real benefit until proper master cylinder is used? :confused1:
:stir:

Depends on the area of the pistons.

Of course as they'll take smaller pads there is more chance of overheating them if used in a spirited manner with the same pad material.
Title: Re: Master cylinder upgrade
Post by: mlivkovich on Friday, 19 October 2018, 01:10 AM
Gsx
- master cyclinder diameter - 5/8" (15.875mm), area - 2 cm2
- caliper piston diameter - 27mm x 12 pcs, area - 68.67 cm2
- ratio 1/34.33

TL
- master cylinder diameter - 14 mm
- caliper piston diameter - 27mm x 4 pcs, area - 22.89 cm2
                                            - 30mm x 4 pcs, area - 28.26 cm2
- ratio 1/33.24
My setup (gsx pump, TL calipers) ratio 1/25.57

If my calculations were correct, I found reason why is front brake lever harder after 4 pots conversion.
Title: Re: Master cylinder upgrade
Post by: Andre on Friday, 19 October 2018, 01:41 AM
Sorry, but your calculations can't be correct as there are different sized pistons in the 14: Eight 27 mm pistons and four 24 mm pistons.
Title: Re: Master cylinder upgrade
Post by: mlivkovich on Friday, 19 October 2018, 02:23 AM
Thank you Andre, I missed that, hard to put measuring tool in caliper body. It means that gsx has even smaller caliper piston area,.
Title: Re: Master cylinder upgrade
Post by: Andre on Friday, 19 October 2018, 04:14 AM
Easy one to miss :) I happend to have pistons and measuring thingy within reach.

BTW, I am happy with the 6-pods after rebuilding calipers and MC as well as switching the 16 year old rubber hoses to braided ones. One finger is enough to operate in most conditions. :grin:
Title: Re: Master cylinder upgrade
Post by: Hooli on Friday, 19 October 2018, 08:40 PM
Recheck your figures for the six pots. I don't recall the sizes but I'm sure two pistons are smaller than the other four.
Title: Re: Master cylinder upgrade
Post by: gsxbarmy on Friday, 19 October 2018, 10:57 PM
Quote from: Hooli on Friday, 19 October  2018, 08:40 PM
Recheck your figures for the six pots. I don't recall the sizes but I'm sure two pistons are smaller than the other four.

I'm not so sure Andy - from memory the centre piston on each half of the caliper is larger than the outer 2 - so in any one caliper you will have 2 large (centre) pistons and 4 smaller (outer) pistons
Title: Re: Master cylinder upgrade
Post by: Andre on Friday, 19 October 2018, 11:10 PM
It's the other way around 4 x 27 mm and 2 x 24 mm. Not relying on memory here but eyes. :cheers:
Title: Re: Master cylinder upgrade
Post by: V_i_c_i on Friday, 19 October 2018, 11:26 PM
I think that there were more types of 6 pod calipers. Older one have same piston diameter and the new one have some piston smaller and some bigger.
Title: Re: Master cylinder upgrade
Post by: Andre on Saturday, 20 October 2018, 12:03 AM
I got a K2 and they are different sizes (as above)
Title: Re: Master cylinder upgrade
Post by: Hooli on Saturday, 20 October 2018, 03:34 AM
Quote from: Andre on Saturday, 20 October  2018, 12:03 AM
I got a K2 and they are different sizes (as above)

I've got an early K2 (frame 240ish) and have various size pistons.
Title: Re: Master cylinder upgrade
Post by: seth on Saturday, 20 October 2018, 08:48 PM
The part number never changed on gsx1400 brake calipers so they should all be the same across all years .
:cheers:
Title: Re: Master cylinder upgrade
Post by: mlivkovich on Sunday, 21 October 2018, 01:23 AM
K2, 8 pots 27mm, 4 pots 24mm, thanks Andre and Hooli for the info
Title: Re: Master cylinder upgrade
Post by: VladTepes on Monday, 26 October 2020, 05:01 PM
So.. has anyone changed their master cylinder yet and what were the results?
Title: Re: Master cylinder upgrade
Post by: Tally on Sunday, 04 July 2021, 01:44 AM
@mlivkovich. It's not a master cylinder upgrade I want , all I need to know is the diameter of the caliper pistons just in case I need to send the ones I got back. Thanks.
Title: Re: Master cylinder upgrade
Post by: Tally on Sunday, 04 July 2021, 02:25 AM
@mlivkovich , ignore my question I was looking at the wrong post. :facepalm:
Title: Re: Master cylinder upgrade
Post by: mlivkovich on Sunday, 04 July 2021, 08:43 PM
@Tally if you read carefully this thread you will find piston diameters
:cheers:
Title: Re: Master cylinder upgrade
Post by: KoZi on Wednesday, 09 February 2022, 12:10 AM
Quote from: VladTepes on Monday, 26 October  2020, 05:01 PM
So.. has anyone changed their master cylinder yet and what were the results?

B-king master cylinder in my. Work perfect but for ideal - I had to change prake line from master cylinder to joint  :onya:
Title: Re: Master cylinder upgrade
Post by: grog on Wednesday, 09 February 2022, 07:22 PM
Kozi, i talked about it lots, just never tried another. Other life things got in the way.